[1]苏旭平,刘兆彬,刘亚,等.连续热浸镀Zn-Al合金镀层表面龟纹研究[J].常州大学学报(自然科学版),2017,(02):1-6.[doi:10.3969/j.issn.2095-0411.2017.02.001]
 SU Xuping,LIU Zhaobin,LIU Ya,et al.Research on the Surface Moire of Coating in Continuous Hot-Dip Zn-Al Alloy[J].Journal of Changzhou University(Natural Science Edition),2017,(02):1-6.[doi:10.3969/j.issn.2095-0411.2017.02.001]
点击复制

连续热浸镀Zn-Al合金镀层表面龟纹研究()
分享到:

常州大学学报(自然科学版)[ISSN:2095-0411/CN:32-1822/N]

卷:
期数:
2017年02期
页码:
1-6
栏目:
材料科学与工程
出版日期:
2017-03-28

文章信息/Info

Title:
Research on the Surface Moire of Coating in Continuous Hot-Dip Zn-Al Alloy
作者:
苏旭平刘兆彬刘亚吴长军
常州大学 材料科学与工程学院,江苏 常州 213164; 江苏省材料表面科学与技术重点实验室(常州大学),江苏 常州 213164; 江苏省光伏科学与工程协同创新中心(常州大学),江苏 常州 213164
Author(s):
SU Xuping LIU Zhaobin LIU Ya WU Changjun
School of Materials Science and Engineering, Changzhou University, Changzhou 213164, China; Jiangsu Key Laboratory of Materials Surface Science and Technology, Changzhou University, Changzhou 213164, China; Jiangsu Collaborative Innovation Center of Photovolatic Science and Engineering, Changzhou University,Changzhou 213164, China
关键词:
连续热浸镀锌 龟纹 η-Zn相 Zn-Al合金 Fe-Al化合物
Keywords:
continuous hot-dip galvanizing moire η-Zn phase Zn-Al alloy Fe-Al compound
分类号:
TG 174.44
DOI:
10.3969/j.issn.2095-0411.2017.02.001
文献标志码:
A
摘要:
连续热浸镀锌常在锌浴中添加Al元素,以获得所需的镀层,满足工业应用。当Al含量在一定量的范围内,镀层表面出现“龟纹”(网格状)现象,影响镀层表面质量。在锌锅Al的质量分数(名义成分)为2.2%、2.4%、3.3%、4.2%、4.8%和5.2%时,连续热浸镀层均出现了龟纹。通过光学显微镜、扫描电镜能谱仪对出现龟纹的Zn-Al合金镀层表面形貌、成分和截面微观组织进行了分析。结果表明:树枝晶η-Zn相的形核和长大是形成宏观上龟纹结构的主要因素; Al含量的变化直接影响龟纹的大小,Al含量越低,龟纹越明显,Zn-2.2%Al镀层的龟纹最明显; 龟纹区显微组织呈现明显地凹凸不平,其中Zn-4.8%Al龟纹区域相对比较平坦,龟纹最不明显。
Abstract:
Element Al is generally added in zinc bath of continuous galvanizing to get needed coating for industrial application. While the content of A1 is in a certain range, “moire”(square pattern)will form on the surface of coating and affect the quality of thecoating surface.When mass fraction of Alin continuous hot-dip galvanizing bathsare(nominal composition)2.2%,2.4%,3.3%,4.2%,4.8% and 5.2% respectively, surface moire was appeared in the surface coating.Surface morphology, composition, macrostructure and microstructure of section of Zn-Al alloy were analyzed by Light Microscope and Scanning Electron Microscope with Energy Disperse Spectroscopy. The results indicate that; the nucleation and growth of dendriticη-Zn phase are main factors of forming moire on the macro level; Variation of A1 content directly influences length of moire, the lower of the content of A1, the more obvious of the moire, and the most obvious moire of coating is Zn-2.2%Al coating; Themicrostructure of the moire isuneven, the least obvious moire is Zn-4.8%Al which is relatively smoother than others.

参考文献/References:

[1]吴光治, 陈志远.带钢热镀锌及其保护气体的技术发展[J]. 四川冶金, 2010, 32(5): 25-28.
[2]程千磊. 带钢连续热镀锌工艺研究[J]. 内蒙古科技与经济, 2016(16): 108-110.
[3]李远鹏,杨佑华,唐囡,等. 热镀锌钢铁制件表面颗粒缺陷成因分析及预防措施[J]. 理化检验(物理分册), 2015, 51(4): 263-266.
[4]王燕飞,黄宛真,郑遗凡,等. 脆性材料截面透射电镜样品的制备[J].理化检验: 物理分册, 2011, 47(4):225-228.
[5]李新华, 李国喜, 吴勇.铁制件热浸镀与渗镀[M]. 北京: 化学工业出版社, 2009, 4-5.
[6]彭浩平,苏旭平,王建华,等.热浸镀锌铝的界面反应机理[J]. 中国有色金属学报,2012, 22(11): 3168-3175.
[7] CHEN R Y, DANIEL Y. Microstructure and crystallography of Zn-55Al-1.6Si coating spangle on steel[J]. Metallurgical and Materials Transactions A, 2012, 43(12):4711-4723.
[8]WU G X, ZHANG J Y, REN Y L, et al. Investigation of Ti addition effects on the thickness of 55pct Al-Zn-1.6pct Si coating by first-principles calculation[J]. Metallurgical and Materials Transactions A, 2012, 43(6):2012-2017.
[9]MARDER A R. Metallurgy of zinc-coated steel [J]. Progress in Materials Science, 2000, 45(3):191-271.
[10]史良权.热镀铝锌合金钢板[J]. 世界钢铁, 2003, 3(3):4-11.
[11]邓陟, 王先进. 55%Al-Zn合金镀层钢板的发展与应用[J].钢铁, 1994, 29(4):77-82.
[12]PERROT P, TISSIER J C, DAUPHIN J Y. Stable and metastable equilibria in the Fe-Zn-Al system at 450℃[J]. Zeitschrift Für Metallkunde, 1992, 83:786-790.
[13]TANG N Y.Discussion of “kinetics and phase transformation evaluation of Fe-Zn-Al mechanically alloyed phases”[J]. Metallurgical and Materials Transactions A, 1997, 28(11):2433-2434.
[14]UWAKWEH O N C, LIU Z. Kinetics and phase transformation evaluation of Fe-Zn-Al mechanically alloyed phases[J]. Metallurgical and Materials Transactions A, 1997, 28(3):517-525.
[15]REUMONT G, FOURMENTIN R,PERROT P, et al. Thermodynamical assessment of the Fe-Zn-Al-Cr system at 460℃[J]. British Medical Journal, 2004, 101(6):823-830.
[16]TANG N Y, SU X. On the ternary phase in the zinc-rich corner of the Zn-Fe-Al system at temperatures below 450℃[J]. Metallurgical and Materials Transactions A, 2002, 33(5):1559-1561.
[17]陈连生, 胡宝佳, 宋进英,等. 镀锌板表面胞状凸起缺陷[J]. 钢铁, 2016, 51(4): 59-63.
[18] 张彦文,陈宇,许竹桃,等. 热镀锌板线状缺陷分析方法探讨[J]. 武汉科技大学学报, 2013, 36(3):186-189.
[19]李超,高菊,朱立光,等.热镀锌板表面颗粒状缺陷的分析研究[J]. 铸造技术, 2015,36(8):1953-1954.
[20]刘李斌,蒋光锐,马兵智,等. 连续退火热镀锌板镀层表面黑点缺陷研究[J]. 金属热处理,2014, 39(9):137-140.
[21]杨伟, 李婷婷, 李腾飞,等. 热镀锌表面亮点缺陷分析及控制[J]. 金属热处理,2016, 41(7): 168-172.
[22]BI W Z, JIN X Y, WANG L. Investigation of a novel spot defect on a hot dipgalvanizedhigh-silicon AHSS sheet[J]. Baosteel Technical Research, 2015, 9(3): 54-60.
[23]HAN Y, KUANG S, LIU H S, et al. Effect of chromium on microstructure and mechanical properties of cold rolled hot-dip galvanizing DP450 steel[J]. 钢铁研究学报(英文版), 2015, 10(11):1055-1061.
[24]LI Q S, WANG L. Analysis of causes and influence factors of small black spot defects in hot-dip galvanized pure Zn products[J]. Baosteel Technical Research, 2016, 10(2):7-13.
[25] LI Q S, YU J L, LU W. Application of thermal spray and surface treatment techniques in hot-dip galvanizing line pot hardware[J]. Baosteel Technical Research, 2015, 9(1):3-7.
[26]陈冬, 刘建锋, 王建新,等. 钢材表面缺陷对镀锌层的影响[C]//第六届中国热浸(渗)镀学术技术交流会论文集. 上海:中国腐蚀与防护协会, 2001.

备注/Memo

备注/Memo:
收稿日期:2016-11-28。
基金项目:国家自然科学基金资助项目(51271040, 51271041)。
作者简介:苏旭平(1961—),男,湖南湘潭人,博士,教授,主要从事材料设计、材料表面技术研究。
更新日期/Last Update: 2017-04-01