[1]刘 麟,吕星星,陈 程,等.卧式螺旋沉降离心机粉煤气化灰水的脱水分析与优化[J].常州大学学报(自然科学版),2019,31(06):52-59.
 LIU Lin,LYU Xingxing,CHEN Cheng,et al.Analysis and Optimization of Dewatering for Coal Gasification Ash Water in Decanter Centrifuge[J].Journal of Changzhou University(Natural Science Edition),2019,31(06):52-59.
点击复制

卧式螺旋沉降离心机粉煤气化灰水的脱水分析与优化()
分享到:

常州大学学报(自然科学版)[ISSN:2095-0411/CN:32-1822/N]

卷:
第31卷
期数:
2019年06期
页码:
52-59
栏目:
石油与天然气工程
出版日期:
2019-11-28

文章信息/Info

Title:
Analysis and Optimization of Dewatering for Coal Gasification Ash Water in Decanter Centrifuge
文章编号:
2095-0411(2019)06-0052-08
作者:
刘 麟12吕星星1陈 程1刘雪东12郭文元3巢建伟12
(1.常州大学 机械工程学院,江苏 常州 213164; 2.常州大学 江苏省绿色过程装备重点实验室,江苏 常州 213164; 3.中石化宁波工程有限公司,浙江 宁波 315103)
Author(s):
LIU Lin12 LYU Xingxing1 CHEN Cheng1 LIU Xuedong12 GUO Wenyuan3 CHAO Jianwei12
(1.School of Mechanical Engineering, Changzhou University, Changzhou 213164, China; 2.Jiangsu Key Laboratory of Green Process Equipment, Changzhou University, Changzhou 213164,China; 3.Sinopec Ningbo Engineering Co., Ltd., Ningbo 315103, China)
关键词:
卧螺离心机 粉煤气化灰水 数值模拟 分离 结构优化
Keywords:
decanter centrifuge coal gasification ash water numerical simulation separation optimal design
分类号:
TQ 028.5
文献标志码:
A
摘要:
为了探究适用于粉煤气化灰水的脱水卧式螺旋沉降离心机的结构形式,采用计算流体力学仿真的方法,对卧式螺旋沉降离心机固液分离进行数值模拟。基于现有卧式螺旋沉降离心机进行三维模型建立,对离心机内部不同位置粉煤气化灰水的含水率进行分析,探究其针对粉煤气化灰水的分离特性。研究了转鼓转速、转鼓锥角以及螺旋推进器螺距对排料口粉煤气化灰水的含水率影响。结果表明,卧式螺旋沉降离心机模型内部的粉煤气化灰水的含水率沿左侧大端排液口向右侧小端出料口逐渐降低。在现有卧式螺旋沉降离心机结构形式中,采用2 000 r/min的转速能在较低的能耗下获得较小的含水率,并且通过将现有卧式螺旋沉降离心机转鼓锥角α增大1°~2°,能进一步降低粉煤气化灰水的含水率,而维持螺旋推进器螺距现有尺寸能够保证卧式螺旋离心机的出料口低含水率以及很好的输送沉渣能力。
Abstract:
In order to explore the structure of decanter centrifuge, which is suitable for the dehydration of coal gasification ash water, the numerical simulation of the solid-liquid separation for coal gasification ash water was carried out by the method of computational fluid dynamics simulation. Based on the structure of the decanter centrifuge, a three-dimensional model was established to analyze the water content of the coal gasification ash water in different positions of the centrifuge, and then the separation characteristics of the coal gasification ash water were investigated. The influence of drum rotation rate, drum cone angle and screw propeller pitch on the moisture content of coal gasification ash water at the outlet was studied. The results showed that the water content of coal gasification ash water in the decanter centrifuge model decreases gradually from left to right. In the existing structure of decanter centrifuge, the speed of 2 000 r/min could be used to obtain a smaller water content at lower energy consumption. Moreover, the water content of coal gasification ash water could be further reduced by increasing taper angle α of the existing decanter centrifuge by 1°~2° to optimize the structure. Finally, maintaining the existing pitch size of the screw propeller can ensure low water content and good sediment transport capacity.

参考文献/References:

[1]常艳萍,徐占森.再生资源粉煤灰的研究与应用[J].安徽农学通报,2007,13(15):132-133.
[2]王洪义,刘克.粉煤灰污染环境原因分析及回收利用[J].科技信息,2011(14):698.
[3]李建坡.卧螺离心式脱水机运行分析及脱水效果改善探索[D].北京:清华大学,2012.
[4]HUANG Q B,LIU Q J,ZANG S J.Three dimensional numerical simulation of solid-liquid separation of horizontal spiral sedimentation centrifuge[J].Advanced Materials Research,2013,634:1655-1658.
[5]周翠红,凌鹰,申文君,等.卧式螺旋沉降离心机污泥脱水模拟研究[J].机械工程学报,2014,50(16):206-212.
[6]ZHOU C H,LING Y,ZENG M,et al.Influence of microwave and ultrasonic on sludge dewaterability by numerical simulation of horizontal spiral sedimentation centrifuge[J].Journal of Computers,2015,26(3):1-10.
[7]于萍,林苇,王晓彬,等.卧螺离心机离心分离场速度仿真分析[J].机械工程学报,2011,47(24):151-157.
[8]郑胜飞,任欣,谢林君.卧螺离心机流场的三维数值模拟[J].轻工机械,2009,27(6):26-29.
[9]ZHU G R,TAN W,YU Y,et al. Experimental and numerical study of the solid concentration distribution in a horizontal screw decanter centrifuge[J].Industrial & Engineering Chemistry Research,2013,52(48): 17249-17256.
[10]何飘,梁毅,应超,等.基于分离效率的卧螺离心机CFD分析[J].化工设备与管道,2014,51(5):47-51.
[11]荆宝德,刘京广,王彬,等.卧螺离心机转鼓锥角结构设计及参数优化[J].机械工程学报,2013,49(4):168-173.
[12]吴蕾,邱发华.长径比对卧螺离心机内流场影响的数值模拟[J].环境工程,2012,30(S2):477-480.
[13]穆浩.卧螺离心机在粉煤灰脱水分离中的性能研究[D].淮南:安徽理工大学,2015.
[14]姜毓圣,袁惠新,付双成.卧式螺旋卸料沉降离心机内部流场与分离性能的研究[J].流体机械,2016,44(4):29-35.
[15]姜杰,温冬,肖泽仪.三相卧螺离心机油水分离的CFD分析[J].流体机械,2017,45(6):26-31.
[16]ZHAI Z P,YANG Z Y, GAO B, et al. Simulation of solid-gas two-phase flow in an impeller blower based on mixture model[J].Transactions of the Chinese Society of Agricultural Engineering,2013,29(22):50-58.
[17]SILVA R,GARCIA F A P,FAIA P,et al. Modeling solid-liquid homogeneous turbulent flow of neutrally buoyant particles using the mixture model:a study of length scales and closure coefficients[J].Multiphase Science and Technology,2014,26(3):199-227.
[18]于洋.卧螺离心机转鼓内基于稠密颗粒流气-液-固三相耦合运动过程机理的研究[D].天津:天津大学,2015.
[19]付双成,董连东,袁惠新.基于Euler多相流模型的卧螺离心机速度场数值模拟与分析[J].化工进展,2014,33(1):36-42.
[20]董连东,付双成,袁惠新.卧螺离心机内压力场的数值模拟[J].化工进展,2014,33(2):309-313.

相似文献/References:

[1]付双成,张亚磊,姜毓圣,等.卧螺离心机不同螺旋结构流场的数值模拟研究[J].常州大学学报(自然科学版),2020,32(01):56.[doi:10.3969/j.issn.2095-0411.2020.01.009]
 FU Shuangcheng,ZHANG Yalei,JIANG Yusheng,et al.Numerical Simulating Study on Flow Field of Decanter Centrifuges with Different Spiral Structure[J].Journal of Changzhou University(Natural Science Edition),2020,32(06):56.[doi:10.3969/j.issn.2095-0411.2020.01.009]

备注/Memo

备注/Memo:
收稿日期:2019-05-08。
基金项目:国家自然科学基金资助项目(51601021, 51671037); 中国石化股份有限公司重点研发计划资助项目(417002); 江苏省高校自然科学研究重大项目(17KJA460002)。
作者简介:刘麟(1983—),男,河南南阳人,博士,副教授。通信联系人:刘雪东(1965—), E-mail:lxd@cczu.edu.cn
更新日期/Last Update: 2019-12-02