[1]邢书明,赵必为.液态模锻ZL205A铝铜合金热裂敏感性研究[J].常州大学学报(自然科学版),2021,33(05):8-14.[doi:10.3969/j.issn.2095-0411.2021.05.002]
 XING Shuming,ZHAO Biwei.Study on Hot Cracking Sensitivity of ZL205A Produced by Melted Metal Die Forging[J].Journal of Changzhou University(Natural Science Edition),2021,33(05):8-14.[doi:10.3969/j.issn.2095-0411.2021.05.002]
点击复制

液态模锻ZL205A铝铜合金热裂敏感性研究()
分享到:

常州大学学报(自然科学版)[ISSN:2095-0411/CN:32-1822/N]

卷:
第33卷
期数:
2021年05期
页码:
8-14
栏目:
特约稿
出版日期:
2021-09-28

文章信息/Info

Title:
Study on Hot Cracking Sensitivity of ZL205A Produced by Melted Metal Die Forging
文章编号:
2095-0411(2021)05-0008-07
作者:
邢书明 赵必为
(北京交通大学 机械与电子控制工程学院, 北京 100044)
Author(s):
XING Shuming ZHAO Biwei
(School of Mechanical Electronic and Control Engineering, Beijing Jiaotong University, Beijing 100044, China)
关键词:
液态模锻(MMDF) 挤压铸造 铝铜合金 ZL205A 热裂 拉伸性能
Keywords:
melted metal die forging(MMDF) squeeze casting aluminum copper alloy ZL205A hot cracking tensile properties
分类号:
TG 213; TG 311
DOI:
10.3969/j.issn.2095-0411.2021.05.002
文献标志码:
A
摘要:
铝铜合金的热裂敏感性较强,一般只能砂型铸造成形。文章利用螺旋线试样研究了液态模锻(MMDF)ZL205A的热裂敏感性。结果表明,提高液锻比压可以显著降低铝铜合金的热裂敏感性。当液态模锻压力超过一定水平时,可以完全根除热裂缺陷。液态模锻ZL205A的热裂机制服从液膜理论。包围初生固相的液膜发生二元共晶或三元共晶转变时,凝固收缩会导致液膜断裂。液锻的高比压可以使这种凝固收缩得以及时补偿,进而保持了液膜的完整性,根除了热裂缺陷。
Abstract:
Aluminum copper alloy is high sensitive to hot cracking and is considered to be formed only by sand casting. In this paper, the hot cracking sensitivity of ZL205A produced by the Melted Metal Die Forging(MMDF for short)process was studied by using spiral specimen. The results show that increasing the MMDF pressure can significantly reduce the hot cracking sensitivity of Al-Cu alloy. When the MMDF pressure exceeds a certain level, the hot crack defect can be completely eliminated. The hot cracking mechanism of MMDF ZL205A obeys the “liquid film theory”. When binary eutectic or ternary eutectic transition occurs in the liquid film surrounding the primary solid phase, the solidification shrinkage will lead to the fracture of the liquid film. The high MMDF pressure acted on the melted alloy can compensate the solidification shrinkage in time, thus maintaining the integrity of the liquid film and eliminating the hot crack defects.

参考文献/References:

[1]万彪, 孙刚, 程超群. ZL205A副车架结构设计与成形工艺仿真优化[J]. 特种铸造及有色合金, 2018, 38(9): 949-952.
[2]孙艳茹. ZL205A铝合金汽车空调器摇盘液态模锻工艺研究[D]. 哈尔滨: 哈尔滨工业大学, 2011.
[3]M’HAMDI M, MO A, FJAR H G. TearSim: a two-phase model addressing hot tearing formation during aluminum direct chill casting[J]. Metallurgical and Materials Transactions A, 2006, 37(10): 3069-3083.
[4]NOVIKOV I I. Hot-shortness of nonferrous metals and alloys[M]. Moscow: Nauka, 1968.
[5]RAPPAZ M, DREZET J M, GREMAUD M. A new hot-tearing criterion[J]. Metallurgical and Materials Transactions A, 1999, 30(2): 449-455.
[6]甘耀强, 张大童, 张卫文, 等. 挤压铸造对Al-Cu合金显微组织及溶质分布的影响[J]. 特种铸造及有色合金, 2012, 32(6): 532-537.
[7]田荣璋. 铸造铝合金[M]. 长沙: 中南大学出版社, 2006: 12.
[8]李敏, 王宏伟, 朱兆军, 等. 添加重熔料及稀土钇对ZL205A合金铸态组织、热裂性能及凝固特性的影响[J]. 稀有金属材料与工程, 2010, 39(S1): 5-10.
[9]ZHANG P L, JIA Z Y, YU Z S, et al. A review on the effect of laser pulse shaping on the microstructure and hot cracking behavior in the welding of alloys[J]. Optics & Laser Technology, 2021, 140: 107094.
[10]TAO C C, YUAN X G, LIU J, et al. Effect of La on hot cracking susceptibility of Al-Cu-Mg alloy[J]. Materials Research Express, 2019, 6(10): 105802.
[11]刘心军. 半固态ZL201铝合金支架充型过程的模拟[J]. 铸造技术, 2014, 35(10): 2349-2351.
[12]邢书明, 张励忠, 谭建波, 等. 半固态流变成形工艺理论—第2部分 流变补缩理论[J]. 特种铸造及有色合金, 2006, 26(4): 215-219, 190.
[13]CAMPO K N, DE FREITAS C C, DE LIMA D D, et al. Observations on the compression properties of semisolid Ti-Cu alloys[J]. Journal of Materials Research and Technology, 2020, 9(6): 15802-15810.
[14]GUO Y, WANG Y F, ZHAO S D. Experimentalinvestigation and optimization of the semisolid multicavity squeeze casting process for wrought aluminum alloy scroll[J]. Materials(Basel, Switzerland), 2020, 13(22): E5278.
[15]QI M F, KANG Y L, LI J Y, et al. Microstructures refinement and mechanical properties enhancement of aluminum and magnesium alloys by combining distributary-confluence channel process for semisolid slurry preparation with high pressure die-casting[J]. Journal of Materials Processing Technology, 2020, 285: 116800.

相似文献/References:

[1]邢书明,邢若兰.液态模锻(挤压铸造)技术研究与应用进展[J].常州大学学报(自然科学版),2021,33(05):1.[doi:10.3969/j.issn.2095-0411.2021.05.001]
 XING Shuming,XING Ruolan.Research and Application Progress of Molten Metal Die Forging(Squeeze Casting)Technology[J].Journal of Changzhou University(Natural Science Edition),2021,33(05):1.[doi:10.3969/j.issn.2095-0411.2021.05.001]
[2]邢书明,武彤,孙鸿基,等.变形铝合金液态模锻及其研究进展[J].常州大学学报(自然科学版),2022,34(06):1.[doi:10.3969/j.issn.2095-0411.2022.06.001]
 XING Shuming,WU Tong,SUN Hongji,et al.Wrought Aluminum Alloy for Molten Metal Die Forging(MMDF)and Its Progress[J].Journal of Changzhou University(Natural Science Edition),2022,34(05):1.[doi:10.3969/j.issn.2095-0411.2022.06.001]
[3]邢书明,高文静.液态模锻铝青铜件的凝固组织研究[J].常州大学学报(自然科学版),2021,33(06):1.[doi:10.3969/j.issn.2095-0411.2021.06.001]
 XING Shuming,GAO Wenjing.Study on Solidification Structure of Aluminum Bronze Parts Produced by Molten Metal Die Forging(MMDF)[J].Journal of Changzhou University(Natural Science Edition),2021,33(05):1.[doi:10.3969/j.issn.2095-0411.2021.06.001]

备注/Memo

备注/Memo:
收稿日期:2021-06-29。基金项目:安徽省重点研发计划资助项目(202004a05020069)。作者简介:邢书明(1962—), 男, 河北平山人, 博士, 教授。E-mail: smxing@bjtu.edu.cn
更新日期/Last Update: 1900-01-01